HP-160 Hydronic Expansion Tank

160-Liter (44 Gallon) Extra-High Capacity Tank for Hydronic Heating & Cooling Systems | Aquasky HYDRO-PLUS Series | Made in Taiwan

HP-160 is a 160-liter (44-gallon) expansion tank engineered for closed-loop hydronic systems. It provides high-capacity thermal expansion absorption to regulate pressure buildup, ensuring the safety and stability of demanding commercial and large-scale residential setups.

Built for heavy-duty environments, the tank supports a maximum operating pressure of 10 bar (150 psi) and temperatures up to 130°C (266°F). It is factory pre-charged to 1 bar (15 psi) and is fully compatible with propylene glycol mixtures of up to 50%.

With a diameter of 55.0 cm and a height of 93.3 cm, this floor-standing model features a heavy-duty base for maximum stability. It offers massive expansion capacity in a professional-grade design, making it a reliable solution for high-volume hydronic networks.

HP-160

Product Overview

The HP-160 is a 160-liter (44 gallon) hydronic expansion tank engineered specifically for closed-loop hydronic heating and cooling systems. As the fluid in your climate-control system changes temperature, it expands and contracts; the HP-160 safely absorbs this expanded fluid volume, effectively controlling the excessive pressure generated inside the system and preventing potential hazards.

Constructed from robust sheet steel tanks compliant with IAPMO and EN standards, the HP-160 is welded according to strict ASME & EN procedures by certified welders, ensuring long-lasting durability and safety. Utilizing a specialized, high-temperature-resistant EPDM rubber diaphragm, it ensures exceptionally reliable operation. To guarantee supreme robustness, every single Hydro-Plus model undergoes rigorous hydraulic testing at a pressure 1.5 times higher than the design pressure.

Manufactured with premium materials, Aquasky HYDRO-PLUS tanks are the ultimate safety choice for your hydronic heating system, delivering dependable performance and peace of mind.

Certification

Specifications and Technical Data

Parameter Value
Model Number HP-160
Total Tank Volume 160 liters / 44 gallons
Diameter 55.0 cm / 21.7 inches
Height 93.3 cm / 36.7 inches
Net Weight (NW) 23.9 kg / 52.7 lbs 
Gross Weight (GW) 27.2 kg / 60.0 lbs 
Shipping Volume 10.04 CUF 
Max. Operating Temperature 130°C / 266°F
Factory Pre-charge 1 bar | 15 psi
Max. Operating Pressure 10 bar | 150 psi
Connection 1-1/4" Cacbon Steel / Stainless Steel
Diaphragm Material High-temperature resistance EPDM Rubber
Tank Body Shell Cold Rolled Carbon Steel
External Coating Gray Paint
Air Nozzle Protection Brass cap with internal O-ring
Pre-charge Gas 100% Nitrogen

Key Features & Design Advantages

  • High-temperature resistant EPDM diaphragm for frequent heating/cooling cycles.
  • Durable cold-rolled carbon steel shell, welded to ASME & EN standards by certified welders.
  • 1.5x hydraulic pressure tested for safety and leak prevention.
  • Brass cap with internal O-ring ensures zero air loss from the air-vent.
  • Compatible with up to 50% propylene glycol, versatile for anti-freeze and commercial chillers.
  • Protective gray paint for professional appearance and environmental resistance.
  • 100% made in Taiwan.
Materials & Design Advantages

How the HYDRO-PLUS Pressure Tank Works

In closed hydronic heating and cooling systems, fluid volume changes drastically as the temperature rises and falls. The HP-130 safely absorbs this expanded fluid using a sealed, compressible air cushion space. It stores the fluid securely against the high-temperature EPDM rubber diaphragm, while the air chamber compresses to accommodate the volume change. This mechanism seamlessly controls excessive pressure, protects valves and piping, and maintains safe system parameters without venting fluid.

Key benefits

  • Absorbs excess fluid volume during thermal cycles.
  • Protects system components (boilers, piping, valves) from damaging high pressure. 
  • Delivers a safe and stable system for residential and commercial hydronic applications. 
  • Guarantees peace of mind through strict manufacturing standards and a 1.5x design pressure hydraulic test.

Typical Applications 

  • Large-scale closed-loop residential and commercial hydronic heating systems
  • High-capacity hydronic cooling installations
  • Non-potable water applications (compatible with up to 50% propylene glycol mixtures)

Frequently Asked Question (FAQ)

Q1 : For high-occupancy buildings, how does the HP-160 help prevent system downtime?

A: In large buildings, even a minor pressure imbalance can trigger system-wide safety shut-offs. The HP-160 provides a massive 160-liter safety buffer that absorbs heavy thermal loads, ensuring consistent pressure and preventing the "nuisance tripping" of boilers or chillers that leads to uncomfortable tenants and emergency service calls.

Q2 : Does the HP-160’s floor-standing design offer any specific safety advantages for heavy-duty use?

A: Yes. When fully operational, a tank of this size carries a significant weight in fluid. The HP-160 is engineered with a heavy-duty reinforced base that distributes this weight evenly across the floor. This eliminates the structural stress associated with wall-mounting large tanks and provides a much more stable, vibration-resistant installation in busy mechanical rooms.

Q3 : What prevents the internal components from failing due to high system heat?

A : The HP-160 utilizes a specialized high-temperature EPDM membrane engineered specifically for severe hydronic environments. This high-grade synthetic rubber is rated to withstand sustained temperatures up to 130°C (266°F), ensuring the diaphragm remains flexible and leak-proof without degrading or losing its physical properties over time.

Downloads & Certification Links

Hydronic Expansion Tank DM
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